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DWG Single Facer

DWG Single Facer

Main Structure and Features

Quick-roll-change cartridge device, enhances stability and reduces roll change time

    • Vibration is reduced due to lower-located corrugating roll, which improves running stability
    • Positive pressure fingerless design, reducing heating loss and simplifying maintenance.
    • Big diameter corrugating rolls (with diameters of Φ325/Φ440) ensure perfect flute formation at high speed, made of high strength chrome molybdenum alloy steel, and induction hardened with hardness up to HRC55~60
    • Big diameters rolls (corrugating rollΦ440/Φ325, pressure rollΦ495, pre-heating rollΦ420) ensure formation strength at high speed, improving machine stability and extending the roll life.

DWG Single Facer

Main Structure and Features

Quick-roll-change cartridge device, enhances stability and reduces roll change time

    • Vibration is reduced due to lower-located corrugating roll, which improves running stability
    • Positive pressure fingerless design, reducing heating loss and simplifying maintenance.
    • Big diameter corrugating rolls (with diameters of Φ325/Φ440) ensure perfect flute formation at high speed, made of high strength chrome molybdenum alloy steel, and induction hardened with hardness up to HRC55~60
    • Big diameters rolls (corrugating rollΦ440/Φ325, pressure rollΦ495, pre-heating rollΦ420) ensure formation strength at high speed, improving machine stability and extending the roll life.
  • Lower-located fluting unit with hydraulic locking
  • The quick-roll-change cartridge device is driven by hydraulic motor. It makes roll positioning accurately without damage.
  • Pneumatic engaging/disengaging to steam joints during cartridge change. Quick pins locking and composed seals realize favorable change and reliable sealing.
  • Forklift can be used for carts during cartridge change, saving labor force.
  • Corrugating roll, pressure roll and applicator roll share one drive box. It enables strict mechanical synchronization; bring better stabilization and convenient maintenance.
  • Retractable glue unit eases machine maintenance and prolongs it life
  • Self-circulating glue feeding system, glue-level inspecting device prevents overflow.
  • Motorized glue dams adjustment for different web widths
  • Motorized adjustment for glue quantity. Automatic speed-related glue quantity control with digital readout. Manual adjustment is also available. Multi-formula option system is open for operators.
  • Glue unit idling motor prevents glue from drying in case of short-term downtime
  • Automatic web breakage detection function
  • Corrugating roll (Φ440/Φ325), 48CrMo alloy steel, and induction hardened with hardness up to HRC55~60
  • Applicator roll(Φ268), 30 LPI, hard chrome-plated and ground
  • Pressure roll(Φ495), doctor roll(Φ150) as well as liner and medium pre-heating rolls(Φ420), top quality forged steel, also hard chrome-plated and ground
  • Main bearings, lubricated with high-temperature grease, provide outstanding sealing performance and reliable lubricating
  • The standard flute height (A=4.7, B=2.65, C=3.7, E=1.6) and flute profile UV unless marked. Special fluting requirements can be customized.
  • PLC control
  • Variable frequency control system
  • Electrical cartridge removal floor cart included
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